Finding the Best Plasma Cutter of 2022
Finding the Best Plasma Cutter of 2022

You might feel a little overwhelmed if you’re in the market for a plasma cutter. With all the options on the market, it can be hard to know which is right for you.

This blog post will explore factors you should consider when purchasing a plasma cutter.

We will also review some of the best plasma cutters on the market so that you can make an informed decision about which is suitable for you.

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Review contents

What is a plasma cutter?

A plasma cutter is a device that uses a high-velocity stream of ionized gas to cut through electrically conductive materials.

Plasma cutters are used in various industries, including manufacturing, automotive, aerospace, and construction.

Plasma cutters use an electrical arc to ionize a gas, such as air, nitrogen, or argon. This ionized gas is then accelerated through a nozzle at high speeds. When the gas hits the workpiece, it cuts through the material.

Plasma cutters can cut through various materials, including steel, aluminum, copper, and brass.

They can also cut through thicker materials, such as plate steel. Plasma cutters are often used in fabrication shops and construction sites.

There are a variety of factors to consider when choosing a plasma cutter.

These include the thickness of the material to be cut, the power requirements of the cutter, and the type of nozzle best suited for the job.

How does a plasma cutter work?

A plasma cutter is a device that uses a high-voltage electrical arc to melt metal, making it ideal for cutting steel and other metals.

The process is much like welding but without heat, making it possible to cut through thicker materials.

How does a plasma cutter work?

To understand how a plasma cutter works, it’s impoessentialunderstand how an electrical arc works. An electrical arc is created when electricity jumps across an air gap between two conductive objects.

This air gap can be created by either touching the two objects together or passing an electrical current through the air.

When an electrical current is passed through the air, it ionizes the molecules, creating a plasma. This plasma is scorching, reaching temperatures up to 30,000 degrees Celsius.

Plasma cutters use this hot plasma to melt metal, making it possible to cut through even thick materials.

Plasma cutters are classified according to their power output: low-end models have an output of around 30 amps, while high-end models can have an output of up to 200 amps.

The higher the output of the plasma cutter, the thicker the material it can cut through.

Plasma cutters are used in various industries, including automotive manufacturing, shipbuilding, and construction.

They’re also becoming increasingly popular among hobbyists and DIY enthusiasts as a way to eto cut metal at home quickly.

Types of Plasma Cutters

There are three plasma cutters: low-end, mid-range, and high-end.

Low-end plasma cutters are the most affordable option but have the least power and features. They’re typically only suitable for light-duty tasks like cutting thin sheet metal.

Mid-range plasma cutters offer more power than low-end models, making them ideal for heavier-duty tasks.

They also have more features, such as an adjustable torch height control and a pilot arc function.

High-end plasma cutters are the most powerful and feature-rich option. They can handle even the heaviest cutting jobs with ease.

Some high-end models will also find features like a built-in air compressor and LCD.

Tips for Choosing the Best Plasma Cutter

When it comes to choosing a plasma cutter, there are a few things you’ll want to keep in mind.

Here are a few tips to help you choose the best plasma cutter for your needs:

  • Determine the thickness of the metal you’ll be cutting. This will help you narrow your options and choose a plasma cutter capable of cutting through the material you’ll be working with.
  • Consider the types of cuts you’ll be making. A less expensive plasma cutter may suffice if you only make straight cuts. However, if you plan on making intricate designs or curved cuts, you’ll need a more robust and costly model.
  • Decide how portable you need your plasma cutter to be. A larger, heavier-duty model may be acceptable if you use it in one location. However, portability will be an essential factor in your decision if you need to take your cutter with you to different job sites.
  • Compare prices and read reviews before making your final decision. Many reputable brands are out there, so take some time to compare prices and read reviews from other consumers before settling on a particular model.

Plasma cutter Reviews

There are many factors to consider when purchasing a plasma cutter. Reviews can be a helpful resource in determining which machine is suitable for you.

Here are some things to keep in mind when reading plasma cutter reviews:

  • The brand of the machine: Some brands are more well-known and trusted than others. Do your research on the brand before making a purchase.
  • The machine’s features: Ensure each device has all the necessary parts. If you are doing a lot of heavy-duty cutting, ensure the machine can handle it.
  • The price: Plasma cutters can vary great significantly in price. Compare prices between different brands and models to find the best deal.
  • The warranty: Most plasma cutters come with a warranty. Make sure you understand the terms of the contract before making a purchase.

However, if you’re a welder extraordinaire looking for just a little time to be saved every day (those moments all add up), a brand-new and updated plasma cutter could save you that extra hassle.

However, where do you even begin to look for the best plasma cutter? As technology regularly changes and upgrades, which options are best for 2022?

Pilot Arc Plasma Cutter, Non-touch, BTC500DP CUT50DP 50Amps Plasma Cutter 110/220V Dual Voltage Plasma Cutting Machine Clean Cut(BTC500DP 110/220)

$249.99  in stock
Amazon.com
as of February 4, 2023 10:28 pm

Plasma Cutter, Max Cutting Thickness 20MM, 50A Inverter DC Inverter 110/220V Dual Voltage Cutting Machine with Free Accessories Easy Cutter Welder,Making Our Planet More Productive

 out of stock
Amazon.com
as of February 4, 2023 10:28 pm

What is the best plasma cutter for the price?

Price is always a consideration when purchasing any tool, and a plasma cutter is no different.

Many factors go into determining the best plasma cutter for the price, such as the quality of the machine, features, and brand.

When it comes to quality, you want to make sure that you’re getting a machine that will be durable and last for many years. This means looking at things like the materials used in construction, as well as the overall design of the machine.

The features offered are also essential to consider when determining quality. An auto-shutoff element, or a built-in air compressor, can significantly affect how well your plasma cutter performs.

The brand is also something to consider when trying to find the best plasma cutter for the price. Some brands are simper known for their quality than others. If you’re looking for a top-of-the-line machine, you’ll want to stick with brands like Miller or Lincoln.

But if you’re on a budget, there are still some great options from less well-known brands. Generally, it’s impo essential to do your research and read reviews before making any final decisions.

By considering these factors, you should be able to find the best plasma cutter for the price that meets your needs and budget.

What are the disadvantages of plasma cutting?

Before investing in this type of equipment, several disadvantages of plasma cutting should be considered. First, plasma cutting produces a lot of heat which can distort the metal being cut.

Second, the plasma torch can be difficult to control, making it challenging to produce clean, precise cuts.

Finally, plasma cutting is relatively expensive, so it may not be the best option for those on a budget.

What is the best plasma cutter out there?

If you’re looking for the best plasma cutter on the market, you’ve come to the right place.

In this article, we’ll guide you through everything you need to know to find the perfect plasma cutter for your needs.

Plasma cutters are essential for anyone working with metal, whether for hobbies or professional use. They allow you to quickly and easily cut through metal, making them a crucial part of any workshop.

It would be best to keep a few things in mind when shopping for a plasma cutter. First, consider what type of projects you’ll be using it for. A lower-end model will suffice if you only need it for occasional light-duty work.

However, if you use it more frequently or for heavy-duty projects, you’ll need a more robust and durable model.

Next, consider the size of the projects you’ll be working on. A compact plasma cutter will be sufficient if you only need to cut small pieces of metal. However, if you’re working on larger projects or need to cut thicker pieces of metal, you’ll need a larger model that can handle the extra power and capacity.

Finally, consider your budget. Plasma cutters can range in price from around $100 to over $1,000, so it’s simply essential to find one that fits your needs without breaking the bank.

Pilot Arc Plasma Cutter, Non-touch, BTC500DP CUT50DP 50Amps Plasma Cutter 110/220V Dual Voltage Plasma Cutting Machine Clean Cut(BTC500DP 110/220)

$249.99  in stock
Amazon.com
as of February 4, 2023 10:28 pm

Plasma Cutter, Max Cutting Thickness 20MM, 50A Inverter DC Inverter 110/220V Dual Voltage Cutting Machine with Free Accessories Easy Cutter Welder,Making Our Planet More Productive

 out of stock
Amazon.com
as of February 4, 2023 10:28 pm

What cuts better than a plasma cutter?

A plasma cutter is a tool that uses a high-powered stream of ionized gas to cut through metal. Plasma cutters are often used to cut through thick or heavy metals that would be difficult to cut with a traditional cutting method.

There are many factors to consider when choosing a plasma cutter, such as the thickness of the metal you need to cut, the machine’s power, and the nozzle’s size.

In general, plasma cutters can cut through any type, but some metals are more difficult to cut than others. For example, aluminum is a soft metal that is easy to cut with a plasma cutter, while stainless steel is a hardcore original that is more difficult to cut.

When choosing a plasma cutter, it is impoessential select a machine with enough power to Cut through the thickest piece of metal you will be working with.

It is also impo essential to select a machine with a nozzle size appropriate for the thickness of the metal you will be cutting. If you are unsure which machine or nozzle size to choose, it is always best to consult an expert before purchasing.

How big of an air compressor do I need for a plasma cutter?

If you’re looking to purchase a plasma cutter, one of the first things you’ll need to consider is what size air compressor you’ll need to power it.

The size of the air compressor will largely be determined by the amperage rating of the plasma cutter. Most most-use plasma cutters will have an amperage rating between 15 and 40 amps.

To find out how big of an air compressor you’ll need for your plasma cutter, you’ll first need to determine your desired machine’s CFM (cubic feet per minute) rating.

The CFM rating will tell you how much air the compressor needs to deliver to operate the prop correctly you have the CFM rating; you can then determine the size of the air compressor you’ll need by using this formula: CFM x 4 + 15 = X HP, where X is the horsepower required for your specific plasma cutter.

So, for example, if you’re looking at a 40-amp plasma cutter with a CFM requirement of 8, you would need a three-horsepower air compressor. Here’s a quick rundown of some popular plasma cutters and their corresponding air compressor requirements:

  • 15-amp plasma cutter: 1 horsepower air compressor
  • 20-amp plasma cutter: 2 horsepower air compressor
  • 30-amp plasma cutter: 3 horsepower air compressor
  • 40 amp plasma cutter: 4 horsepower or larger air compressor

Do you touch the metal when plasma cutting?

When it comes to plasma cutting, there are a few things that you need to keep in mind. One of those things is whether or not you should touch the metal when you g the cutter.

There is no right or wrong answer to this question, as it depends on what you are trying to achieve with your cut. If you are looking for a clean and precise cut, it is best not to touch the metal. This will help prevent any distortion in the metal that could occur from the heat of the plasma-cutting process.

However, touching the metal can be beneficial if you want a more rustic look or move the cutter around more quickly. The heat from the plasma cutter can help to weld the metal together, making it easier to move around without fear of falling apart.

Ultimately, it is up to you whether or not you touch the metal when plasma cutting. Just keep in mind what you are trying to achieve with your cut and make sure that you take all necessary precautions to ensure a safe and successful amount.

What plasma cutters are made in the USA?

If you’re looking for a plasma cutter made in the USA, you’ll have plenty of options.

Many manufacturers produce high-quality plasma cutters in the USA, so you can be sure you’re getting a product built to last.

When it comes to choosing a plasma cutter, there are a few things you’ll want to keep in mind. First, consider what type of material you’ll be cutting most often.

The lower-powered cutter should suffice if mostly cutting thin metals like sheet metal or aluminum; however, if you’re planning on cutting thicker materials like steel or stainless steel, you’ll need a more powerful cutter to handle those rigid, more wooden rails.

Next, think about what features are important to you. Some plasma cutters come with built-in consumables, so you don’t have to worry about buying replacement parts, while others have onboard storage for your consumables so you can keep them close at hand.

Some models come with handy features like an integrated air compressor or an automatic voltage adjustment feature, which can come in handy depending on your specific needs.

Finally, consider your budget when choosing a plasma cutter.

While some very high-end models are available, they’re not always necessary – especially if you’re starting with plasma cutting. Plenty of great mid-range options will suit your needs without breaking the bank.

Pilot Arc Plasma Cutter, Non-touch, BTC500DP CUT50DP 50Amps Plasma Cutter 110/220V Dual Voltage Plasma Cutting Machine Clean Cut(BTC500DP 110/220)

$249.99  in stock
Amazon.com
as of February 4, 2023 10:28 pm

Plasma Cutter, Max Cutting Thickness 20MM, 50A Inverter DC Inverter 110/220V Dual Voltage Cutting Machine with Free Accessories Easy Cutter Welder,Making Our Planet More Productive

 out of stock
Amazon.com
as of February 4, 2023 10:28 pm

Best Plasma Cutter On Offer

When plasma cutters were first developed, many people could not afford them. They were not simply a tool that could be kept at home.

However, this is changing. Now, you can have the best plasma cutter in your shop.

Although plasma cutters certainly aren’t cheap, they can now be bought for a price reflective of their worth.

However, when looking for plasma cutters, you may be overwhelmed by the vast range of prices. How much should the best plasma cutter cost? Is it always the most expensive?

Plasma cutters can start from just $1,000 and go up to $5,000+! Choosing the cheapest option isn’t necessarily the best, and neither is the most expensive.

There are many different features to consider before spending all your hard-earned money.

Many review sites can offer you a vast range of different plasma cutters. So, check out their advice if you can’t decide between two other models!

Which Plasma Cutter is the Best?

You’ll do well to choose from the list below. However, it’s worth looking closely at the features, comparing what is on offer, and determining whether it suits your needs.

Every choice below has a high power as well as excellent cutting performance. It would be best if you also considered the duty cycles of any plasma cutter you’re considering investing in.

However, this isn’t an exhaustive list, and when searching for the best plasma cutter, you should use this as a base to research from.

When you start spending thousands, you want to make sure you’ve spent the time reading about each offering and making comparisons.

Hypertherm 088079 Powermax30 XP Building America Edition Hand Plasma System

This is a choice that can be found on Amazon. It has five stars from users, which is always a good beginning sign.

The plasma cutter offers auto-voltage, which can automatically adapt to 110V – 240V input power. As well as this, Amazon state that the plug adapters are also included in the price.

You’ll receive critical eye shields, gloves, straps, and a case.

Many people find this option is both light and a cheaper alternative to some of the other choices on the market.

Its price is low compared to other plasma cutters and can be ordered directly from Amazon. Could this be the best plasma cutter for you?

Hypertherm 088079 Powermax30 XP Building America Edition Hand Plasma System with Case and 15-Feet Lead

$1,800.00  in stock
4 new from $1,800.00
Amazon.com
as of February 4, 2023 10:28 pm

Hobart 500566 Airforce 40i Plasma Cutter

This plasma cutter is slightly more expensive than the Hypertherm. However, it can offer you a minor heat-affected zone. The benefits of this are less warping.

It also boasts that it can cut faster than Oxy-Fuel. Reviewers claim that this plasma cutter is easy to set up and use.

The Hobart can quickly and easily cut through steel, saving you time.

This plasma cutter is slightly more expensive than Hypertherm, but it might be worth the difference.

Hobart AirForce 40i Plasma Cutter, Model:500576

$2,599.00  in stock
2 new from $2,599.00
Amazon.com
as of February 4, 2023 10:28 pm

Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor 120V , Brown

$1,053.17
$965.00
 in stock
6 new from $965.00
Amazon.com
as of February 4, 2023 10:28 pm

Miller Spectrum 625 X-treme Plasma Cutter

This plasma cutter can offer you 15-40 Amps. It is also a relatively light design, coming in at just 21lbs.

However, the price is a step up from the previous offerings. Can you afford to spend over $2,000 when other choices are available?

Amazon doesn’t offer any user ratings for this plasma cutter. However, Miller is a trusted source for plasma cutters.

Plasma Cutter, Spectrum 625, 90PSI, 12ft.

$2,989.95  in stock
4 new from $2,874.78
Amazon.com
as of February 4, 2023 10:28 pm

Miller Dynasty 200 DX

Another Miller plasma cutter is also worth reviewing, as you’ll find that it offers you both flexibility and quality.

It can also reach 460 volts, which is something to keep in mind. However, many reviewers point out that customer care with Miller is not the best!

Keep this in mind if you’re new to using a plasma cutter and need help.

However, this plasma cutter can offer new users an easy-to-understand interface. Many customers believe this is a fantastic machine and well worth the money.

Miller Electric - Miller Multimatic 215 (907693)

$2,330.00  in stock
5 new from $2,330.00
Amazon.com
as of February 4, 2023 10:28 pm

Miller Electric - Miller Multimatic 220 Ac/Dc (907757)

$4,679.00  in stock
9 new from $4,668.97
Amazon.com
as of February 4, 2023 10:28 pm

Learn the Plasma Cutter Lingo

Often, you can tell whether a plasma cutter has a high-duty cycle by the amperage rating. If this is high, your duty cycle should also be increased.

This is very important to consider. If you intend to use your plasma cutter for a short or long time, you need to consider whether the duty cycle can match your needs.

As well as this, it would be best to consider your plasma cutter’s cutting power. Whether you’re cutting thick or thin materials matters; depending on your plasma cutter choice, speeds can change drastically.

It would be best if you always considered the power rating of your plasma cutter, especially as it’s an expensive tool to purchase.

Do you intend to cut smaller spaces? It’s essential to consider the Kerf width, along with the Bevel.

The angle is critical to you if you need the smoothest cut. By choosing the option with the best tip, you’ll be able to produce high-quality amounts.

When buying, you should keep a close eye on your budget. Have you considered the price of consumables in your spending?

Consumables can be quickly worn out. It’s worth checking out options that don’t fast run through consumables.

You will likely pay over the odds if you’ve chosen a cheap plasma cutter that wastes far more consumables than necessary. It’s worth investing in so you don’t spend later on.

On top of all of these essential features, the input voltage is also necessary to inspect. You’ll find that most cutters are around 120 or 220 V. However, if you need to work with both, you will find options that can tackle either.

Pilot Arc Plasma Cutter, Non-touch, BTC500DP CUT50DP 50Amps Plasma Cutter 110/220V Dual Voltage Plasma Cutting Machine Clean Cut(BTC500DP 110/220)

$249.99  in stock
Amazon.com
as of February 4, 2023 10:28 pm

Plasma Cutter, Max Cutting Thickness 20MM, 50A Inverter DC Inverter 110/220V Dual Voltage Cutting Machine with Free Accessories Easy Cutter Welder,Making Our Planet More Productive

 out of stock
Amazon.com
as of February 4, 2023 10:28 pm

Conclusion

If you’re looking for the best plasma cutter, there are a few things you’ll want to keep in mind. First, consider your budget and what features you need.

Second, look at other users’ reviews to understand which brands and models are most popular.

Finally, don’t forget to factor in accessories like consumables and replacement parts to keep your plasma cutter running smoothly for years to come. With these tips in mind, you can find the perfect plasma cutter.

Plasma Cutter, CUT50 50 Amp 110V/220V Dual Voltage AC DC IGBT Cutting Machine with LCD Display

$199.99  in stock
Amazon.com
as of February 4, 2023 10:28 pm

Pilot Arc Plasma Cutter, Non-touch, BTC500DP CUT50DP 50Amps Plasma Cutter 110/220V Dual Voltage Plasma Cutting Machine Clean Cut(BTC500DP 110/220)

$249.99  in stock
Amazon.com
as of February 4, 2023 10:28 pm

Plasma Cutter, Max Cutting Thickness 20MM, 50A Inverter DC Inverter 110/220V Dual Voltage Cutting Machine with Free Accessories Easy Cutter Welder,Making Our Planet More Productive

 out of stock
Amazon.com
as of February 4, 2023 10:28 pm

Herocut Plasma Cutter, 35Amp Plasma Cutting Machine, HF 50/60Hz Invert Technology Plasma Cutter, Max Cutting Thickness 8mm (CUT35 110V)

 out of stock
Amazon.com
as of February 4, 2023 10:28 pm

50Amp Non-Touch Pilot Air Plasma Cutter 110V / 220V Dual Voltage Inverter DC Digital Display IGBT Portable Cutting Machine

$199.99  in stock
Amazon.com
as of February 4, 2023 10:28 pm

Plasma Cutter with Pilot Arc, 50A Plasma Cutting Machine Dual Voltage 110/220V Plasma Cutter Equipment Inverter Technology 50/60Hz Clean Cutting Thickness 14mm (FC550DP)

 out of stock
Amazon.com
as of February 4, 2023 10:28 pm

Lotos Technology LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, 1/2 Inch Clean Cut, Brown

$499.00
$349.00
 in stock
3 new from $349.00
Free shipping
Amazon.com
as of February 4, 2023 10:28 pm

TOOLIOM 50A Non-Touch Pilot ARC Air Plasma Cutter Dual Voltage 110V/220V IGBT Inverter Metal Cutting Machine 1/2" Clean Cut

$259.99
$225.99
 in stock
2 new from $225.99
Free shipping
Amazon.com
as of February 4, 2023 10:28 pm

Hypertherm 088079 Powermax30 XP Building America Edition Hand Plasma System with Case and 15-Feet Lead

$1,800.00  in stock
4 new from $1,800.00
Amazon.com
as of February 4, 2023 10:28 pm

Hobart AirForce 40i Plasma Cutter, Model:500576

$2,599.00  in stock
2 new from $2,599.00
Amazon.com
as of February 4, 2023 10:28 pm

Hobart 500564 Airforce 12ci Plasma Cutter with Built-In Air Compressor 120V , Brown

$1,053.17
$965.00
 in stock
6 new from $965.00
Amazon.com
as of February 4, 2023 10:28 pm

Plasma Cutter, Spectrum 625, 90PSI, 12ft.

$2,989.95  in stock
4 new from $2,874.78
Amazon.com
as of February 4, 2023 10:28 pm

Miller Electric - Miller Multimatic 215 (907693)

$2,330.00  in stock
5 new from $2,330.00
Amazon.com
as of February 4, 2023 10:28 pm

Miller Electric - Miller Multimatic 220 Ac/Dc (907757)

$4,679.00  in stock
9 new from $4,668.97
Amazon.com
as of February 4, 2023 10:28 pm